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IJMERR 2023 Vol.12(5): 306-312
DOI: 10.18178/ijmerr.12.5.306-312

Multi-response Optimization and Analysis Wear Mechanism of CBN Inserts in the Tungsten Carbide Hard Turning Process

Minh Tuan Ngo * and Quoc Tuan Nguyen
Faculty of Mechanical Engineering, Thai Nguyen University of Technology, Tich Luong Ward, Thai Nguyen City, Vietnam
*Correspondence: minhtuanngo@tnut.edu.vn (M.T.N.)

Manuscript received February 22, 2023; revised May 10, 2023; accepted May 30, 2023.

Abstract—Tungsten carbide is a compound of tungsten and carbon which has high compressive strength and hardness. Therefore, Tungsten carbide is widely used in manufacturing tools, dies, and rollers. This paper researches to determine the optimal set of machining parameters and analyze the surface roughness and the wear mechanism when turning carbide materials using CBN inserts. A face central composite model is used to determine the optimal cutting parameter with minimum surface roughness, minimum flank wear, and both. Verification experiments with those three sets of optimal cutting parameters were performed. The tool wears characteristics for the three optimal cutting modes are also analyzed. The results show that mechanical abrasion, scratching, and wear due to adhesion occurs when machining carbide inserts. As the cutting speed increases, the wear due to adhesion increases.

Keywords—hard turning, Tungsten carbide, multi-response, optimization, surface roughness, flank wear

Cite: Minh Tuan Ngo and Quoc Tuan Nguyen, "Multi-response Optimization and Analysis Wear Mechanism of CBN Inserts in the Tungsten Carbide Hard Turning Process," International Journal of Mechanical Engineering and Robotics Research, Vol. 12, No. 5, pp. 306-312, September 2023. 

Copyright © 2023 by the authors. This is an open access article distributed under the Creative Commons Attribution License (CC BY-NC-ND 4.0), which permits use, distribution and reproduction in any medium, provided that the article is properly cited, the use is non-commercial and no modifications or adaptations are made.