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Multi-Objective Optimization of Surface Roughness and MRR in Milling of Hardened SKD 11 Steel under Nanofluid MQL Condition

The-Vinh Do and Thanh-Dat Phan
Thai Nguyen University of Technology, Thai Nguyen city, Thai Nguyen Province, VIETNAM

Abstract— During the manufacturing process, high productivity and good quality are desired by every manufacturer. In this paper, the Response Surface Methodology (RSM) has been applied to optimize the surface roughness (Ra) and material removal rate (MMR) when milling hardened SKD 11 steel under nano-fluid MQL condition. The three cutting parameters including cutting speed, feed rate, and depth of cut were analyzed along with the hardness of the work-piece in order to build an empirical model that could predict the surface roughness as well as the material removal rate, hence easy to determine the optimum values of Ra and MMR. Experiments were conducted using the L27 orthogonal array of DOE method developed by G. Taguchi from three levels of four input factors above. Further analysis of variance (ANOVA) was used to evaluate the reliability of the method. Under optimal condition, Ra value is 0.249 μm and the MMR value is 1498.09 mm3/min. In addition, the feed rate was identified as the most influential factor on surface roughness, followed by the depth of cut. 

Index Terms— surface roughness, hard milling, Hardened SKD 11 tool steel, multi-objective optimization, SiO2 nanoparticles

Cite: The-Vinh Do and Thanh-Dat Phan, "Multi-Objective Optimization of Surface Roughness and MRR in Milling of Hardened SKD 11 Steel under Nanofluid MQL Condition," International Journal of Mechanical Engineering and Robotics Research, Vol. 10, No. 7, pp.357-362, July 2021. DOI: 10.18178/ijmerr.10.7.357-362

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