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Prediction of Forming Strain for Optimum Dent Resistance

Shamshoddin Shaik 1,2, Abhishek Raj 2, G. Manikandan 2, Rahul Kumar Verma 2, and N. Venkata Reddy 1
1. Department of Mechanical and Aerospace Engineering, IIT Hyderabad, India
2. Research and Development, Tata Steel, India

Abstract—Dent resistance is one of the main requirements of the automotive exterior panel. Researchers use different methods like experimentation, analytical predictions and numerical methods to evaluate the sheet’s dent performance. This work focused primarily on assessing the dent performance of high strength Interstitial free steel of 0.7mm thickness. Laboratory specimens are tested at the different pre-strain levels by forming the sheet to different depths. A semi-empirical relation is developed in the present work to estimate the optimum strain levels to be achieved in the forming for better dent performance. This relation can be used primarily for the performance comparison of the different steel grades as numerical analysis and experimentation needs more resources and time

Index Terms—dent resistance, sheet metal forming, forming strain

Cite: Shamshoddin Shaik, Abhishek Raj, G. Manikandan, Rahul Kumar Verma, N. Venkata Reddy, "Prediction of Forming Strain for Optimum Dent Resistance," International Journal of Mechanical Engineering and Robotics Research, Vol. 10, No.11, pp. 633-638, November 2021. DOI: 10.18178/ijmerr.10.11.633-638

Copyright © 2021 by the authors. This is an open access article distributed under the Creative Commons Attribution License (CC BY-NC-ND 4.0), which permits use, distribution and reproduction in any medium, provided that the article is properly cited, the use is non-commercial and no modifications or adaptations are made.